FLAREHEX ANONYMIZED PILOT ONE-PAGER
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Pilot Scope
- Segment: SMB manufacturing site
- Source systems: CMMS export, shift notes, maintenance events
- Duration reviewed: 90 days historical + 6 weeks execution tracking

Baseline Findings
- 1,284 maintenance events normalized into one process timeline
- 3 repeat-failure paths represented 41% of downtime impact
- Bearing-fault repair median was 6.2 hours
- Repeat bearing failures were 11 per month

Actions Implemented
- Reassigned high-impact bearing faults to best-fit technicians
- Standardized escalation path for repeat-failure sequence
- Added weekly exception review for delayed preventive tasks

Measured Change (6 weeks)
- Bearing-fault repair median: 6.2h -> 3.9h
- Repeat bearing failures/month: 11 -> 6
- Estimated monthly downtime recovered: +18h

Notes
- Company and site identifiers intentionally removed.
- Outcomes shown as operational evidence format for discovery and pilot planning.
- Full data-sharing checklist available on request.